Everyday Life · 日常 rìcháng

水杯

shuǐbēi

The process vocabulary of a drinkware factory: forming and welding a stainless vacuum bottle, how the vacuum is made and tested, lids and plastic parts, glass, food-contact standards, and custom branding.

~10 min read
结构 jiégòu Parts of a Bottle
杯和瓶 bēi hé píng · Cup or Bottle

Chinese sorts drinkware by shape before material. 杯 (bēi) is anything you drink from, so a vacuum bottle is a 保温杯 (bǎowēnbēi, "keep-warm cup") or 真空杯 even when it has a narrow mouth; 瓶 (píng) suggests a narrower neck, as in 水瓶 or 运动水壶 (yùndòng shuǐhú, sports bottle). In a factory the product is named by its parts, and a quote or a complaint is always about one of them, so learn the anatomy first. The general factory vocabulary (samples, molds, tolerances, defects, packing) is on the factory-words page; this page is the drinkware-specific layer.

一个保温杯 yí ge bǎowēnbēi · Anatomy of a Vacuum Bottle 杯身 bēishēn → the body
内胆 nèidǎn → inner liner, the wall that touches the drink
外壳 wàiké → outer shell
杯口 / 瓶口 bēikǒu / píngkǒu → the mouth; 宽口 wide, 窄口 narrow
螺纹 luówén → the thread; 外螺纹 external, 内螺纹 internal
杯盖 bēigài → the lid; 内盖 inner stopper, 外盖 outer cap
密封圈 mìfēngquān → the seal ring, usually silicone
杯底 / 底盖 bēidǐ / dǐgài → the base and its cover, which hides the vacuum seal point
提手 tíshǒu → handle or carry loop
容量 róngliàng capacity
Two numbers can be meant: 标称容量 (biāochēng, nominal, the number on the box) and 满口容量 (mǎnkǒu, filled to the brim). Ask which one a drawing or quote uses. 克重 (kèzhòng) is the weight in grams.
五百毫升是标称容量还是满口容量?
Wǔbǎi háoshēng shì biāochēng róngliàng háishi mǎnkǒu róngliàng?
Is 500 ml the nominal capacity or the brim-full capacity?
这款杯子空杯克重是多少?
Zhè kuǎn bēizi kōng bēi kèzhòng shì duōshao?
What does this bottle weigh empty?
成型 chéngxíng Forming and Welding Steel
不锈钢杯的工序 bùxiùgāng bēi de gōngxù · The Stainless Line, in Order 下料 xiàliào → cut the blank from sheet (板材) or tube (管材)
拉伸 lāshēn → deep-draw a cup shape from sheet
旋压 xuányā → spin-form the shoulder and neck
水胀 shuǐzhàng → hydroform: shape the body outward with water pressure
缩口 suōkǒu → neck down the mouth
滚牙 gǔnyá → roll the thread
焊接 hànjiē → weld liner and shell together at the mouth, and weld on the bases
抽真空 chōu zhēnkōng → evacuate the gap between the walls
测温 cèwēn → screen every unit for insulation
电解 / 抛光 diànjiě / pāoguāng → electropolish the liner, polish the shell
喷涂 pēntú → coat the outside, then print the logo
组装 / 包装 zǔzhuāng / bāozhuāng → assemble lids and pack
管材 guǎncái tube stock
Bodies are made either from welded tube (管材, cut to length) or drawn from sheet (板材 bǎncái). Tube needs a lengthwise seam weld; a drawn body has no side seam. Both work; the question is how the seam is finished and checked.
内胆是管材做的还是板材拉伸的?有没有纵向焊缝?
Nèidǎn shì guǎncái zuò de háishi bǎncái lāshēn de? Yǒu méiyǒu zòngxiàng hànfèng?
Is the liner made from tube or drawn from sheet? Is there a lengthwise weld seam?
激光焊 jīguānghàn laser welding
The usual way to join liner and shell at the mouth; 氩弧焊 (yàhúhàn, TIG welding) is the older method. 焊缝 (hànfèng) is the weld seam. A weld that is not fully sealed (焊不牢 or 虚焊 xūhàn, a false weld) lets air back in and the bottle loses its insulation weeks later.
口部用激光焊吗?焊缝怎么检测?
Kǒubù yòng jīguānghàn ma? Hànfèng zěnme jiǎncè?
Is the mouth laser-welded? How are the seams checked?
电解 diànjiě electropolishing
Smooths the inside of the liner so it cleans easily and resists staining and odour. Ask whether every liner is electropolished or only polished mechanically.
内胆都做电解处理吗?
Nèidǎn dōu zuò diànjiě chǔlǐ ma?
Are all the liners electropolished?
真空 zhēnkōng The Vacuum
无尾真空 wúwěi zhēnkōng · Sealing Without a Tail

The insulation is the empty space between the two walls. Older bottles were evacuated through a small tube at the base, then pinched and sealed, leaving a "tail" (尾巴 wěiba). Most current production is 无尾 (wúwěi, tailless): bottles go base-down into a vacuum furnace (真空炉 zhēnkōnglú) with a solder pellet (钎料 qiānliào, or 焊料) over a hole in the base; the furnace draws out the air, then melts the solder to seal the hole, which is why 抽真空 is also called 真空钎焊 (zhēnkōng qiānhàn, vacuum brazing). A getter (吸气剂 xīqìjì) inside the gap absorbs gas that seeps out of the steel over time. Many factories also copper-plate the liner's outer surface (镀铜 dùtóng) to cut radiant heat loss. A vacuum that fails shows up as a bottle whose outside gets warm, 不保温 or 漏气 (lòuqì, leaking air).

测温 cèwēn temperature screening
After vacuuming, each bottle is filled with hot water and its outer wall checked by hand or infrared (红外 hóngwài) to catch failed vacuums. It catches gross failures on the day, not slow leaks, which is why a sample is also held for a longer test (放置 fàngzhì, left to stand) before shipment.
测温是全检还是抽检?放置几天以后再测一次吗?
Cèwēn shì quánjiǎn háishi chōujiǎn? Fàngzhì jǐ tiān yǐhòu zài cè yí cì ma?
Is temperature screening done on every unit or sampled? Do you test again after letting them stand a few days?
镀铜 dùtóng copper plating
On the outside of the liner, inside the vacuum gap, where it reflects heat. It never touches the drink. Ask whether it is used, since it changes insulation performance at the same wall thickness.
内胆外壁有没有镀铜?保温效果差多少?
Nèidǎn wàibì yǒu méiyǒu dùtóng? Bǎowēn xiàoguǒ chà duōshao?
Is the liner's outer wall copper-plated? How much difference does it make to insulation?
保温效果 bǎowēn xiàoguǒ insulation performance
The Chinese national standard for stainless vacuum cups, GB/T 29606, defines a test with water at 95°C measured after a set number of hours. Specify the conditions when you compare claims: starting temperature, fill level, lid on, room temperature, hours.
您说保温十二小时,是按国标测的吗?初始水温和环境温度是多少?
Nín shuō bǎowēn shí'èr xiǎoshí, shì àn guóbiāo cè de ma? Chūshǐ shuǐwēn hé huánjìng wēndù shì duōshao?
You say it keeps warm for twelve hours. Was that tested to the national standard? What were the starting water temperature and the room temperature?
杯盖 bēigài Lids, Seals, Plastic Parts
杯盖 bēigài lid
Most leaks and most complaints are in the lid, not the steel. Types: 螺旋盖 (screw cap), 弹跳盖 (tántiào gài, flip or push-button lid), 吸管盖 (xīguǎn gài, straw lid), 茶隔 (chágé, tea strainer). Each moving part is another seal to test.
弹跳盖的按钮能按多少次?做过寿命测试吗?
Tántiào gài de ànniǔ néng àn duōshao cì? Zuò guo shòumìng cèshì ma?
How many presses is the flip-lid button rated for? Has it had a lifespan test?
塑料 sùliào plastic
PP (聚丙烯 jùbǐngxī) is the common, cheap lid plastic. Tritan (said as the English name) is a clear, rigid copolyester marketed as 不含双酚A (bù hán shuāngfēn A, BPA-free). Ask for the resin supplier's certificate, since "Tritan" on a quote can mean something else in the part.
这个盖子是PP还是Tritan?能提供原料的证明吗?
Zhège gàizi shì PP háishi Tritan? Néng tígōng yuánliào de zhèngmíng ma?
Is this lid PP or Tritan? Can you provide proof of the raw material?
注塑缺陷 zhùsù quēxiàn injection-molding defects
缩水 (suōshuǐ) sink marks, 飞边 (fēibiān) flash, 熔接线 (róngjiēxiàn) weld lines, 浇口 (jiāokǒu) the gate mark where plastic entered, 气纹 flow marks. Name them precisely in a complaint.
盖子边上有飞边,浇口位置能不能改到里面?
Gàizi biān shang yǒu fēibiān, jiāokǒu wèizhi néng bù néng gǎi dào lǐmiàn?
There's flash on the lid edge. Could the gate be moved to the inside?
玻璃 bōli Glass Bottles
吹制 chuīzhì blown (by hand or mouth)
Borosilicate bottles are either 人工吹制 (hand-blown) or 机制 (jīzhì, machine-made). Hand-blown pieces vary more in wall thickness and weight; machine-made are more consistent and cheaper at volume.
这款是人工吹制还是机制的?壁厚公差是多少?
Zhè kuǎn shì réngōng chuīzhì háishi jīzhì de? Bìhòu gōngchā shì duōshao?
Is this one hand-blown or machine-made? What is the wall thickness tolerance?
退火 tuìhuǒ annealing
Slow controlled cooling that removes internal stress. Poor annealing is a cause of bottles cracking under temperature changes later. 应力 (yìnglì) is stress; a 应力仪 (stress viewer) shows it as coloured bands.
退火之后有没有用应力仪检查?
Tuìhuǒ zhīhòu yǒu méiyǒu yòng yìnglìyí jiǎnchá?
After annealing, do you check with a stress viewer?
气泡 qìpào bubble (in glass)
With 结石 (jiéshí, stones, unmelted particles) and 冷纹 (lěngwén, cold marks), the visual defects to agree limits for, by size and number per piece.
气泡大于零点五毫米的算不良。
Qìpào dàyú líng diǎn wǔ háomǐ de suàn bùliáng.
Bubbles larger than 0.5 mm count as defects.
测试 cèshì Testing and Food Safety
食品级的证据 shípǐnjí de zhèngjù · Proof of Food Grade

食品级 (food grade) is a claim, and the evidence for it is a migration test: a lab fills the part with food simulants and measures what comes out (迁移 qiānyí, migration), including heavy metals (重金属 zhòngjīnshǔ). China's food-contact standards are the GB 4806 series, with separate parts for metals, plastics, rubber, and glass; export markets add FDA (US) and LFGB (Germany). Ask for a report that names your material and your coating, is recent, and comes from an accredited lab. Steel grade is a separate check: a magnet cannot reliably tell 304 from cheaper 201, so ask for a 光谱仪 (guāngpǔyí, spectrometer) reading, which shows nickel and, for 316, molybdenum (钼 mù).

光谱仪 guāngpǔyí spectrometer
A handheld analyser gives a material reading in seconds on the floor. Ask to see it on a liner from your own production.
能不能用光谱仪现场测一下这个内胆的成分?
Néng bù néng yòng guāngpǔyí xiànchǎng cè yíxià zhège nèidǎn de chéngfèn?
Could you test this liner's composition with the spectrometer right now?
盐雾测试 yánwù cèshì salt spray test
Tests corrosion resistance of the steel and the coating, measured in hours. The usual companions: 洗碗机测试 (xǐwǎnjī cèshì, dishwasher cycles), 百格测试 (cross-hatch adhesion), 耐磨测试 (abrasion), 跌落测试 (drop), 倒置漏水测试 (dàozhì, upside-down leak test).
涂层能过多少次洗碗机测试?
Túcéng néng guò duōshao cì xǐwǎnjī cèshì?
How many dishwasher cycles can the coating survive?
装满热水倒置四个小时,不能漏。
Zhuāngmǎn rèshuǐ dàozhì sì ge xiǎoshí, bù néng lòu.
Filled with hot water and held upside down for four hours, it must not leak.
定制 dìngzhì Custom Branding
定制 dìngzhì to customise
Logo methods for drinkware: 丝印 (screen print), 移印 (yíyìn, pad print, for curved small areas), 镭雕 (laser engraving), 热转印 (rèzhuǎnyìn, heat transfer, for full-colour wraps), 水转印 (water transfer). Each has its own MOQ and wear resistance.
全身印图案用热转印还是水转印?起订量各是多少?
Quánshēn yìn tú'àn yòng rèzhuǎnyìn háishi shuǐzhuǎnyìn? Qǐdìngliàng gè shì duōshao?
For an all-over print, heat transfer or water transfer? What is the MOQ for each?
手板 shǒubǎn prototype (hand-made)
A model made before tooling, by CNC or 3D printing (3D打印), to check look and fit. It proves shape, not production quality.
开模之前,能先做一个盖子的手板吗?
Kāimú zhīqián, néng xiān zuò yí ge gàizi de shǒubǎn ma?
Before cutting the mold, could you make a prototype of the lid?
色号 sèhào colour code
Usually a Pantone number (潘通色号). Approve colour on the real coated steel, not on paper; 色卡 (sèkǎ) is the colour card, 色板 a coated swatch.
请按这个潘通色号打一块色板,在不锈钢上喷。
Qǐng àn zhège Pāntōng sèhào dǎ yí kuài sèbǎn, zài bùxiùgāng shang pēn.
Please make a colour swatch to this Pantone number, sprayed on stainless steel.
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